Manufacturing

Chrysalis Manufacturing

Manufacturing solutions tailored to your business needs

Specialists in advanced manufacturing technologies

Chrysalis is a market leading developer of nutritional health aids,  particularly nutritional powders, sports performance blends and meal  substitutes.

Our in-house nutritional experts are on hand to assist with product  formulation and development enquiries to deliver true and effective  alternative nutritional solutions

We recognise that each individual concept conveys new challenges,  especially in the nutraceutical industry. However, with an expert in-house formulation and development team and  access to a wide range of leading industrial partners, we welcome the  challenge of new development projects.

The Chrysalis Manufacturing Team

Mark Broughton

Mark Broughton

Director

Rachel Moore

Rachel Moore

Operations manager

Duncan Forrest

Duncan Forrest

Production manager

Our manufacturing capabilities

Tableting

With a suite of tableting machines, we have the capacity to produce tablets of all shapes and sizes and offer advanced presentation formats to enhance your products niche

Encapsulation

Two-piece encapsulation in gelatine, vegetarian, clear or coloured shells

Powder blending

We can develop and manufacture a range of powder products, Ideal and convenient solutions for the sports nutrition, and food supplement sectors

Granulation

We can develop and manufacture a range of powder products, Ideal and convenient solutions for the sports nutrition, and food supplement sectors

Liquid production

Our liquid production capabilities extend into oils, sprays, shots, syrups and other advanced product formats

Gels & emulsions

Chrysalis can offer a range of gel products. Ideal for sports nutrition, meal replacement and food supplement sectors

Contract packing

 

We can pack your products to:

Tubs

Our semi-automatic powder dispenser can pack powders to tubs from 50g – 5kg

retail Pouches

We can process and pack powder to a range of pouches from 25g to 25kg. An ideal solution for sports nutrition or meal replacement products

Glass bottles

Our facility can handle the packing of bulk liquids into glass bottles with, pump, spray or dropper closures

plastic bottles

Our facility can handle the packing of bulk liquids into plastic bottles with, pump, spray or dropper closures

Oversized containers

We can provide liquids in bulk formats. Our oversize containers are perfect for onward transport

Aluminium canisters

Canisters are a safe and effective way of transporting liquid products. We nitrogen flush each canister during production to ensure stability from oxidization during transport

cartons

Having capacity to provide in-house secondary packaging solutions means we can provide retail ready products

Vacuum sealed pouches

Our ability to pack powders to vacuum sealed pouches ensures they remain free from external contaminants during storage and transport

Additional packaging services

 

Our additional services include:

Labelling

Our production facility has the capacity to label bottles in a range of sizes from 10ml – 1L.

Hand packing & rework

Our team can handle the careful hand packing of finished goods to retail or shipping cartons for onward transport

Shrink sleeving

Our twin perforated shrink sleeving is ideal for products that require tamper evidence

Quality assurance

The Chrysalis team can offer tailored formulation advice to deliver effective  ingredient combinations for your product health claims, tailored to EU and export  market legislation.

However, with speed doesn’t come rush! We never cut short any development  stages and nothing leaves our development laboratory or manufacturing facilities  until it is 100% ready to go!

Advanced product formats

Our technical database is built up of over 500 unique formulations

Our advanced manufacturing suite is equipped to cater to your exact specification